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HOW WASHING MACHINES WORK

Washing Machine For a detailed Washing Machine illustration, click below.

Top Load Maytag Style
Top Load Whirlpool Style
Top Load GE Style
Front Load Maytag Style
Front Load Frigidaire/GE/Kenmore Style
To understand top-loading washing machines (except a few that are imported) let's look at these shared characteristics:

Tub on a vertical axis
Central agitator
Motor and a pump
Fill valve
Timer and selector switches
Clutch and brake mechanism
Motor coupler and/or belt
The tub (or inner tub), is where you put the clothes. In most washing machine brands, this tub has hundreds of small holes that allow the water to flow through to an outer tub. The outer tub is solid and holds the water. At the center of the inner tub is an agitator.

The agitator pivots clockwise and counterclockwise--about three-fourths of a revolution--plunging the clothes through the water to wash them. The clothes keep moving from the top of the tub down to the bottom and back again. This motion allows the detergent and water to reach every part of the clothing and loosens the soil.

The motor drives the agitator during the wash cycle and spins the clothes during the damp dry or spin cycle. The pump removes the water from the tub and lifts it out to the drain.

On many machines, the motor is reversing--so it can run both clockwise and counterclockwise.

  • In one direction, the motor works through a clutch and/or a transmission to spin the inner tub at speeds from 400 to 800 rpm. This causes the water, by centrifugal force, to be forced out of the clothes into the outer tub where it is pumped out of the machine.


  • In the opposite direction, the motor works through the same clutch and transmission to move the agitator back and forth during the wash cycle.


On other machines, the motor runs in only one direction. In these machines an electro-mechanical device automatically shifts the transmission from its agitate settings to its spin settings.

The fill valve--which is about the size of a coffee cup--is sometimes also called a "water inlet valve." It controls the entry of hot and cold water into the machine. The valve has three major components:

  • A hot-water solenoid


  • A cold-water solenoid


  • A mixing valve body


The inlet valve has three hoses connected to it, for :

  • The hot water from the house


  • The cold water from the house


  • The water directed into the washing machine's inner tub (either hot or cold, or both) to fill it with water


When electricity flows to one or both solenoids, water flows through the valve into the washing machine's inner tub. When the electricity stops, the water also stops.

The timer switch is usually the largest dial on the main control panel. It can be either a mechanical device much like a simple clock, or completely electronic with just a digital readout.

The timer runs the washing machine in a pre-determined pattern. It provides the electricity to all of the washing machine components at the correct time and for the correct length of time.

The Start switch is usually part of the timer knob. When you set the timer to the proper cycle, you either pull or push the timer knob to start the cycle.

The selector switches or knobs vary from machine to machine. Most washing machines have one or several switches or knobs on the control panel besides the Timer/Start switch. These let you adjust certain settings; for example, the water temperature, spin speed, timer cycle, and so on. Normally, the washing machine completes the cycle selected on the timer, regardless of how you set these switches and knobs.

Motors can start up and reach full speed in a second or less, which is too fast for many of the components the motor drives. So most washing machines use an automatic clutch to dampen the effect of the motor starting up.

On some washing machines, the clutch is just a combination of the drive belt slipping temporarily on a pulley and gradually tightening. On other units, the clutch is more like one you would find in a car--it uses a drum-and-pad combination of components.

When the lid is raised on a top-loading washing machine, some functions cease. On all machines the spin cycle stops, which brings the drum to a rapid halt. Many units use a special braking mechanism to stop the spinning inner tub. It is similar in design to the brakes on a car.

A few types of washing machines use a coupler to connect the motor directly to the transmission. It makes the connection without the need for a belt. The coupler is a rubber disc ½ inch thick by 1-½ inches in diameter, sandwiched between two plastic sprockets.

Many other washing machines use belts to connect the motor to the transmission or pump. A belt is a black, rubber, continuous rope-like component--usually a loop of about 24 to 30 inches.

The belt provides a desirable "weak link" in a washing machine. That is, if the tub or agitator were to become stuck or jammed, the belt is more likely to fail, which would preserve the transmission and other critical components.



 
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